Automatic Terminal High Voltage Cable Machine Double Crimping Both-end Insertion
Equipment Overview
1. It is mainly used for automatic high-voltage cable processing, which can complete the functions of wire feeding, peeling, weaving net,
copper close-loop crimping, inner core peeling, waterproof plug, terminal crimping, sheath and so on.
2, The whole machine adopts PLC bus control communication and a full servo power system, which guarantees stable performance.
3,Touch screen operation. All processing parameters can be saved and production content can be edited and sent upon request.
4, With imported servo motor and CCD visual detection function, it gives you a real-time monitoring of the process quality to ensure product
yield.
5, The machine adopts high precision servo motor and PM-01 pressure management system, high precision and strong stability, real-time monitoring of the process.
Technical Parameters
| Function | Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting,Waterproof plug inserting, adjust height on touch screen, drawing force inspection, discharge defective products while selecting | Capacity | 18 sec per single-sided loading
(Piece output depends on wire length and housing/terminal combinations) |
| Crimping Capacity | 10 tons and15 Tons Servo motor with mute
specification
(Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing feeding module
(According to customer requirements) |
| Wire Cross-sections | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection
Crimping Force Monitoring
Insertion Force Monitoring |
| Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
| Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm | Power | 25KW |
Laser stripping
aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Mpa |
| Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Optional | Max.12 PCS Crimping Module ((with programmable crimp height) |
| Screening Can Reversal | 5-20mm | Quality Assurance | Pull force
Height
Crimp-height Measurement
Seal Module
RXM
Linquan MES System
Laser Inkjet Print
Tinning
Twisting
Stranded Wire |
| Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full
stripping and half stripping; The cutting precision
±0.05mm |
Our advantages:
Outstanding-speed mass manufacturing capability
Fantastic compatibility
Reliable machine performance
Consumer-friendly HMI
Well-matched with third-party data (which includes MES and SCADA) interface
Flexible platform design
Quick changeover time
Real-time equipment performance and process data
Easy-to-manipulate part number list
Modular layout, including standard housing insertion, crimping, CCD modules
Standardized and modular layout
Exceptional quality control ensured through CCD on all processes
Short changeover time
MES Traceability
Details:
The KYLIN Series is specially designed for high voltage Harness manufacturing. Can produce kinds of high
voltage harnesses of varying degrees of complexity.
It has the functions of Both-end measuring, cutting, Both-end striping, Both-end crimping, Inner and outer
skin cutting, Screening can cutting, Screening can reversal, Both-end Insertion and so on. Reduce production
time significantly.
These machines make it possible to manufacture a range of high voltage harnesses. Greatly saving labour cost.
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data from the
production process is saved for each wire harness and traceability is guaranteed at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Magnetic Levitation Linear Motor
Fast handling Speed
Top position accuracy
Quiet, long service life, low maintenance cost
High precision
Untwisting of the wires
Unwound wires are always twisted. A specially designed untwisting module untied the wire. The wires are then 100% straight, which is crucial for the subsequent fully automatic insertion.
Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product
Processing samples
Product Tags:
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